The Impact of Back-supporting Exoskeletons for Manual Order Picking in Danish Warehouses - The RELAX Project
NCT07561112 · Status: NOT_YET_RECRUITING · Phase: NA · Type: INTERVENTIONAL · Enrollment: 90
Last updated 2026-05-07
Summary
This study investigates the long-term effects of implementing a passive back-support exoskeleton during manual order-picking work in a real-world warehouse environment. Work-related musculoskeletal disorders, particularly low back pain, are common among logistics workers due to frequent lifting, repetitive movements, and awkward postures. Although laboratory studies suggest that occupational exoskeletons can reduce biomechanical load, evidence from long-term, real-world workplace implementations remains limited.
The RELAX project is an 18-month controlled in-field intervention study conducted in two departments of a Danish warehouse. Approximately 90 full-time warehouse workers will participate. Workers in the intervention department will use a passive back-support exoskeleton during manual order-picking tasks, while workers in the control department will continue their work as usual.
The primary outcomes include sickness absence, employee turnover, perceived work intensity, and musculoskeletal discomfort. Secondary outcomes include productivity, user acceptance of the exoskeleton, and cost-effectiveness of the intervention. Outcomes will be assessed through company records, repeated questionnaires, and focus-group interviews over the 18-month period.
By combining longitudinal quantitative outcomes with qualitative process evaluation, the study aims to determine whether long-term use of a passive back-support exoskeleton can improve worker well-being and reduce work-related musculoskeletal burden without negatively affecting productivity. The results may inform workplace policies and future implementation of occupational exoskeletons in physically demanding industries.
Conditions
- Work-Related Musculoskeletal Disorders
Interventions
- DEVICE
-
Use of an occupational passive back-exoskeleton
Use of the IX Back AIR (SuitX by Ottobock) for 18 months during daily order picking tasks
Sponsors & Collaborators
-
National Research Centre for the Working Environment, Denmark
collaborator OTHER_GOV -
Aarhus University Hospital
collaborator OTHER -
Royal College of Surgeons, Ireland
collaborator OTHER -
Ecole Normale Supérieure de Rennes
collaborator UNKNOWN -
Aalborg University
lead OTHER
Principal Investigators
-
Pascal Madeleine, Professor · Aalborg University
Study Design
- Allocation
- NON_RANDOMIZED
- Purpose
- PREVENTION
- Masking
- NONE
- Model
- PARALLEL
Eligibility
- Min Age
- 18 Years
- Max Age
- 65 Years
- Sex
- ALL
- Healthy Volunteers
- Yes
Timeline & Regulatory
- Start
- 2026-08-01
- Primary Completion
- 2027-01-31
- Completion
- 2029-10-31
Countries
- Denmark
Study Locations
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